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Berlin Packaging expands its presence in EMEA with the acquisition of BlueSky.
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PET and HDPE bottles, plastic and aluminium jars, lotion pumps, airless packaging, glass dropper bottles, tubes and closures — all available from UK stock, with scheduled call-off programmes and documentation support.
PET, HDPE, PCR and aluminium bottles for cleansers, toners, shampoos, body washes, conditioners and wellness liquids. Standardised neck finishes (20/410, 24/410, 28/410) support multi-filler line compatibility and fast re-order cycles.
| PET Bottles Cleansers · Toners · Body Care · Hair Care · Wellness Liquids | |
| Best for | Cleansers, toners, micellar waters, body washes, shampoos, conditioners, hair oils and supplement-adjacent wellness liquids. Brands needing clear product visibility, retail-ready aesthetics and recyclable pathways. |
| Key formats | Cosmo Sirop, Cosmo Veral, Apollo, Boston Round, cylindrical, tubular and rectangular variants. Clear, amber, and solid colour PET. 20/410, 24/410, 28/410 neck finishes. Travel to 1000ml+. |
| Dispensing & closure | Compatible with lotion pumps, disc tops, flip-top closures, twist-top nozzles, atomiser sprayers and screw caps. Induction seal liner options available. |
| Packaging note | Lightweight and shatter-resistant. Excellent clarity for product visibility. Widely recyclable PET — supports sustainability messaging. Standardised necks reduce filler changeover risk. Amber/opaque variants protect UV-sensitive formulas. |
| HDPE Bottles Body Wash · Shampoo · Conditioner · Thick Formulas | |
| Best for | Body washes, shampoos, conditioners, thicker emulsions and formulas requiring opaque UV-protective packaging. Contract fillers and brand owners needing durable, high-volume formats. |
| Key formats | Multiple sizes and profiles in white and natural HDPE. Standard neck finishes compatible with lotion pumps and screw caps. |
| Dispensing & closure | Lotion pumps, disc tops, flip-top closures and screw caps. Compatible with induction seal liners where applicable. |
| Packaging note | Durable and impact-resistant. Opaque HDPE protects light-sensitive formulas. High fill-line familiarity. Good label surface. Recyclable through established HDPE streams. |
| PCR Content Bottles Sustainability-Positioned Skincare · Body Care · Hair Care | |
| Best for | Brand owners with sustainability commitments, B Corp-aligned brands, retailers with PCR sourcing targets, and any personal care range where recycled content is part of the brand or retailer brief. |
| Key formats | PCR PET and PCR HDPE variants across selected bottle formats. PCR percentage varies by format and current supply — confirm availability on enquiry. |
| Dispensing & closure | Compatible with the same closure and pump families as virgin PET and HDPE equivalents. No special filler adaptation required on most formats. |
| Packaging note | Reduces demand for virgin plastic and lowers embodied carbon vs virgin equivalents. Supports circular economy positioning. Supply quality and PCR % confirmed at quotation stage — no over-claiming. |
| PETG Bottles Premium Skincare · Serums · Toners · High-Clarity Formats | |
| Best for | Premium skincare brands and product developers needing exceptional optical clarity, a glass-like aesthetic in a lightweight format, and chemical compatibility with a broader range of actives and solvents. |
| Key formats | PETG bottles in selected sizes and profiles. Higher clarity and glass-like appearance vs standard PET. Compatible with standard neck finishes. |
| Dispensing & closure | Compatible with lotion pumps, treatment pumps, screw caps and disc tops depending on neck finish. |
| Packaging note | Exceptional clarity — superior to standard PET for premium shelf and e-commerce presentation. Good chemical resistance. Differentiates on retail fixture and in product photography. Confirm compatibility with specific formulas on enquiry. |
| Aluminium Bottles Premium Body Care · Hair Care · Wellness · Sustainability-Led Ranges | |
| Best for | Premium body care, haircare and wellness brands seeking a strong sustainability narrative, distinctive shelf presence, and excellent barrier performance. Brands positioning against plastic in retail and DTC channels. |
| Key formats | Range of aluminium bottle formats including standard and Anolite variants. Multiple sizes. ROPP and standard neck options. |
| Dispensing & closure | Compatible with lotion pumps, ROPP closures and standard screw caps depending on neck type. Confirm compatibility with specific formulas — some formulas require internal lining. |
| Packaging note | Infinitely recyclable with high recovery rates — strongest sustainability credential of any bottle format. Premium tactile and visual presence. Excellent light and oxygen barrier. Internal lining available for compatible formulas. |
Plastic and aluminium jar formats for creams, balms, masks, body butters and premium ritual products. Available in PET, PP, HDPE, SAN and aluminium with a range of liner and closure options.
| PET & PP Straight-Sided Jars Face Creams · Body Butters · Balms · Masks | |
| Best for | Face creams, body butters, balms, clay or rinse-off masks, hair masks and styling products. Brands prioritising product visibility (PET) or durability and a matte finish (PP). |
| Key formats | Straight-sided profile in clear PET and white/natural PP. Range of sizes from small face cream formats to large body care tubs. Standard screw-top neck finishes. |
| Dispensing & closure | Screw caps, snap-on lids. Liner options: foam, EPE, pressure-sensitive, IHS — matched to formula and tamper requirements. Wide opening supports spatula or finger application. |
| Packaging note | Clean, uncluttered label panel. PET variants offer excellent clarity for product visibility. PP variants give a premium matte or semi-gloss in-hand feel. Both widely recyclable. Compatible with IHS for tamper evidence and e-commerce seal integrity. |
| SAN Jars Premium Skincare · High-Value Creams · Serums in Jar Format | |
| Best for | Premium skincare brands needing glass-like optical clarity in a plastic jar format. High-value face creams, serums in jar format, prestige body care and ranges where shelf appearance is a primary purchase driver. |
| Key formats | SAN (Styrene Acrylonitrile) jars in selected sizes. Exceptional clarity, glass-like aesthetic. Heavier weight than PET. |
| Dispensing & closure | Compatible with screw-on and snap-on lids. Liner options available for tamper evidence and seal integrity. |
| Packaging note | Superior optical clarity to standard PET — strongly resembles glass on shelf and in photography. Dense, premium in-hand weight. Ideal for prestige skincare positioning. Confirm compatibility with specific actives on enquiry. |
| Snap Secure Pots Single-Use · Travel · Sample & Trial Sizes · Portion Control | |
| Best for | Sample and trial-size formats, single-dose applications, travel retail, gift-with-purchase inclusions, and brands producing portion-controlled or event-distributed product. |
| Key formats | Small-format pots with snap-secure closure. Range of sizes. |
| Dispensing & closure | Snap-on lid provides secure closure without screw thread — fast to open and reclose. Suitable for single-use or limited-use applications. |
| Packaging note | Compact and lightweight. Snap closure is fast and tamper-visible on first use. Well suited to sampling programmes, DTC trial kits and retail travel sizes. |
| Aluminium Tins Solid Balms · Salves · Waxes · Premium Body Care | |
| Best for | Solid and semi-solid formats including lip balms, body salves, hair waxes, multi-balms, beard balms and premium retail or gifting formats where aluminium is preferred over plastic. |
| Key formats | Round and format-variant aluminium tins. Range of sizes from 10ml lip-balm format to larger body care tins. Aluminium lids. |
| Dispensing & closure | Press-fit aluminium lids. No dispensing closure — intended for finger or spatula application. Tamper-evident options available on request. |
| Packaging note | Infinitely recyclable with excellent recovery rates. Premium unboxing tactile and aesthetic. Strong brand canvas for decoration. Durable in transit. Solid format eliminates liquid leak risk for e-commerce. |
| PCR Content Jars Sustainability-Positioned Skincare & Body Care | |
| Best for | Brands with retailer PCR briefs or sustainability commitments, and ranges where the recycled content claim adds meaningful brand or packaging value. |
| Key formats | PCR PET jars in selected sizes and formats. PCR % and availability confirmed at quotation. |
| Dispensing & closure | Same closure compatibility as virgin PET equivalents. No filler process changes required. |
| Packaging note | Reduces virgin plastic demand. Supports circular economy and sustainability messaging. Supply quality assured — PCR % confirmed before commitment, no guesswork or over-claiming. |
Lotion pumps for body lotions, hand creams, conditioners, SPF body care, facial moisturisers and leave-in hair treatments. Available in lock-down, lock-up, metal collar, UV metallised, heavy duty/high dose and mono-material variants — matched to formula viscosity, dosing requirement and brand aesthetic.
| Lock-Down Lotion Pumps E-Commerce · Travel · Retail with Transit Risk | |
| Best for | Brands dispatching through courier and postal networks, travel retail, and any format where pump head movement during transit creates leakage or damage risk. |
| Key formats | Lock-down mechanism prevents pump head depression in transit. Available in multiple output doses and neck finish sizes. White and colour options. |
| Dispensing & closure | Pump head locks in compressed position for transit. Compatible with standard PET and HDPE bottle neck finishes. |
| Packaging note | Reduces e-commerce returns from transit leakage. Widely used for body lotions and hand care in DTC environments. Consumer-intuitive unlocking mechanism. |
| Lock-Up Lotion Pumps Retail · Body Lotions · Hand Care · Conditioners | |
| Best for | Retail-format body lotions, hand creams, conditioners and facial moisturisers where consistent dispensing and a secure retail position are priorities. |
| Key formats | Lock-up mechanism holds pump nozzle in upright closed position when not in use. Available in standard dose outputs and neck finishes. |
| Dispensing & closure | Locks in raised (up) position. Compatible with PET and HDPE bottle neck finishes. |
| Packaging note | Clean, retail-ready presentation. Nozzle secured in upright position reduces cross-contamination risk and maintains shelf tidiness. Good dose consistency across product life. |
| Metal Collar Lotion Pumps Premium Skincare · Body Care · Gifting · Prestige Ranges | |
| Best for | Premium and prestige personal care brands where the metal collar provides a visual and tactile premium signal — skincare, premium body care, gifting formats and ranges positioned above mass market. |
| Key formats | Metal collar with PP pump mechanism. Available in silver and gold collar finishes. Selected dose outputs and neck sizes. |
| Dispensing & closure | Lotion pump mechanism with metal collar finish. Compatible with PET and glass bottle neck finishes. |
| Packaging note | Metal collar elevates perceived product value significantly — adds weight, premium tactile quality and a visual cue associated with prestige skincare. Pairs well with frosted or premium PET, PETG and glass bottles. |
| UV Metallised Collar Lotion Pumps Prestige & Fashion Beauty · Premium Personal Care | |
| Best for | Fashion-forward beauty brands and ranges where visual impact on shelf or in product photography is a key differentiator alongside premium formula positioning. |
| Key formats | UV metallised collar finish — mirror-bright or satin metallic effect. Available in selected neck sizes and dose outputs. |
| Dispensing & closure | Lotion pump mechanism with UV metallised collar. Confirms standard neck finish compatibility at enquiry stage. |
| Packaging note | Highest visual impact of any pump collar finish — strong on shelf and in digital/social product photography. UV metallised effect mimics metallic without the weight of full metal. Differentiating at retail fixture and in DTC packaging. |
| Heavy Duty / High-Dose Lotion Pumps Body Lotions · SPF · Self-Tan · Thick Emulsions · Professional Use | |
| Best for | High-viscosity formulas including thick body creams, SPF lotions, self-tan, hair masks, professional salon-size formats and any product where standard dose output is insufficient. |
| Key formats | High-dose output variants. Compatible with larger bottle formats. Available for high-viscosity formulas. |
| Dispensing & closure | Designed to handle thicker emulsions reliably across product life. Confirm dose output and formula viscosity at enquiry to ensure correct pump selection. |
| Packaging note | Consistent output for thick formulas — reduces pump failure and consumer frustration. Suitable for salon, professional and large-format retail packaging. Reliable dispensing protects brand reputation for high-viscosity products. |
| Mono-Material Lotion Pumps Sustainability-Led Body Care · Skincare · Retailer Compliance | |
| Best for | Brands with retailer sustainability requirements, B Corp-aligned ranges, and any product where simplifying the material mix of the dispenser supports end-of-life recyclability. |
| Key formats | All-PE or all-PP construction across pump mechanism, collar and actuator. Available in selected dose outputs and neck sizes. |
| Dispensing & closure | Same dispensing performance as conventional lotion pumps. Material consistency throughout simplifies sorting at end of life. |
| Packaging note | Eliminates mixed-material complexity in the dispenser — meaningful for brands whose recyclability claims need to stand up to scrutiny. Confirm dose, viscosity and neck finish at enquiry. |
Airless pump bottles for active-heavy skincare, barrier repair formulations and high-value products where oxidation protection, hygienic dispensing and consistent dose output are non-negotiable.
| PP & SAN Airless Pump Bottles Active Skincare · Vitamin C · Retinol · Peptides · Barrier Repair | |
| Best for | Active-heavy skincare, sensitive-skin ranges, barrier repair formulations and high-value products where the formula is sensitive to air exposure. Brands prioritising hygienic, contamination-averse dispensing. |
| Key formats | PP airless pump bottles and SAN airless pump bottles. SAN variants offer glass-like clarity for premium positioning. Range of sizes from travel to full-size. Standard actuator options. |
| Dispensing & closure | Airless piston mechanism dispenses product from the base up — no dip tube, no air ingress. Consistent dose output from first use to last. No pump-priming required. |
| Packaging note | Protects oxidation-sensitive actives (vitamin C, retinol, peptides) by eliminating repeated air contact during use. Minimises finger contact for barrier-first and microbiome-friendly positioning. Extends product life. SAN variants deliver premium glass-like aesthetic. PP variants are robust and cost-effective. |
Glass and plastic dropper bottles for serums, facial oils, boosters, targeted treatments and active-ingredient formats where controlled application supports efficacy and premium positioning.
| Glass Dropper Bottles Serums · Facial Oils · Boosters · CBD & Hemp Extracts · Aromatherapy | |
| Best for | Serums, facial oils, boosters, targeted treatments, CBD and hemp extracts, essential oils and aromatherapy blends where controlled dosing and premium pack presentation are required. |
| Key formats | GL18 neck finish (industry standard for dropper bottles). Amber and clear glass. Multiple sizes. Compatible with the full GL18 closure range. |
| Dispensing & closure | Pipette droppers, internal dropper-in-cap, atomiser sprayers and treatment pumps — all GL18 compatible. Closure matched to formula viscosity and target dose volume. |
| Packaging note | Chemically inert glass construction. Premium serum-ritual aesthetic. GL18 neck widely recognised in professional and consumer wellness as the standard for precision liquid dosing. Amber glass protects light-sensitive actives. Clear glass suits formulas where visual texture is a purchase signal. |
| Treatment Pumps Serums · Concentrated Treatments · Active-Ingredient Formulas | |
| Best for | Concentrated serums, ampoule-style treatments and active-ingredient formulas where precision dosing in a pump format is preferred over a dropper — and where the pump format reinforces a clinical, efficacy-led brand position. |
| Key formats | Treatment pumps with small-dose output. Compatible with slim-neck PET and glass serum bottles. |
| Dispensing & closure | Fine-dose pump mechanism dispensing small, controlled volumes. Confirm dose output and formula viscosity at enquiry. |
| Packaging note | Controlled dose supports ‘active serum’ and clinical positioning — reinforces the idea that a precise amount is being applied. Reduces over-application and improves cost-per-use perception. Good for brands wanting pump format without dropper ritual associations. |
Atomiser and fine-mist sprayer formats for facial mists, hair mists, toners, setting sprays, SPF mists and leave-in treatments — matched to formula viscosity and target spray pattern.
| Atomiser Sprayers & Fine-Mist Sprayers Facial Mists · Hair Mists · Toners · Setting Sprays · SPF Mists | |
| Best for | Facial mists, hair mists, toners, hydrating sprays, setting sprays, SPF mists and leave-in hair treatments where a fine, even spray pattern is required. |
| Key formats | Atomiser sprayer heads. Available in multiple neck finishes compatible with standard PET and glass bottle formats. Confirm spray output and formula viscosity at enquiry. |
| Dispensing & closure | Fine-mist actuator with PP mechanism. Confirm bottle neck compatibility and dip tube length at enquiry. |
| Packaging note | Consistent, fine mist pattern enhances the perceived sensorial quality of mist-format products. Reliable spray output protects brand experience — an inconsistent sprayer drives negative reviews. Travel-lock options available on selected variants. |
| Foamer Pumps & Foamer Bottles Facial Cleansers · Hand Wash · Body Cleansers · Shave Foam | |
| Best for | Facial cleansers, hand washes, body cleansers and shave products where a foaming dispensing format enhances the application experience and reduces formula waste. |
| Key formats | Foamer pump heads and complete foamer bottle formats. Available in selected sizes. |
| Dispensing & closure | Foamer pump mixes formula with air on actuation to produce foam. Requires low-viscosity formula — confirm at enquiry. Bottle must be designed for foamer mechanism. |
| Packaging note | Foam format delivers perceived luxury and cleanse quality. Reduces formula overuse — each dose is already aerated. Strong on sensorial experience and ritual. Popular in premium hand wash and facial cleanser categories. |
Disc tops, flip-top closures, screw caps, twist-top nozzles and aluminium caps — selected to match formula viscosity, channel requirements and tamper or child-resistant specifications.
| Disc Tops, Flip-Top Closures & Twist-Top Nozzles Body Wash · Shampoo · Conditioner · Gels · Leave-In Treatments | |
| Best for | Body washes, shampoos, conditioners, styling gels and leave-in hair treatments where a flip or disc dispensing closure provides convenience and portion control without a pump. |
| Key formats | Disc top closures, flip-top closures and twist-top nozzle closures. Available in multiple neck sizes to match standard PET and HDPE bottle finishes. |
| Dispensing & closure | Disc tops open with thumb pressure for controlled pour. Flip tops hinge open for one-handed use in shower/bath environments. Twist-top nozzles provide controlled flow for thicker formulas. |
| Packaging note | Highly suitable for wet-environment use (shower, bath) where pump handling is inconvenient. Compact closure adds minimal height to bottle profile. Cost-effective vs pump for high-volume rinse-off formats. Consistent with standard neck finishes for easy filler line changeover. |
View Products → Flip-Top Closures
View Products → Twist-Top Nozzles
| Screw Cap Closures — PP & Aluminium Cleansers · Toners · Serums · Face Oils · Wellness Liquids | |
| Best for | Cleansers, toners, serums, facial oils, wellness liquids and any format where a secure screw closure is preferred over a dispenser — or where an aluminium cap adds premium value. |
| Key formats | PP screw caps and aluminium screw caps and lids. Range of neck sizes: 18mm, 20/410, 24/410, 28/410 and others. Liner options available: EPE, IHS, pressure-sensitive. |
| Dispensing & closure | Screw-on closure with liner option for tamper evidence and seal integrity. Aluminium caps provide premium aesthetics and stronger recyclability narrative. |
| Packaging note | PP screw caps: cost-effective, lightweight, compatible with induction sealing where liner supports it. Aluminium caps: premium, infinitely recyclable, strong match with aluminium or glass bottles for mono-material positioning. Confirm neck finish at enquiry. |
Aluminium and plastic tubes for creams, gels, serums and targeted treatments — providing controlled dispensing, high product evacuation and a format strongly associated with clinical efficacy.
| Aluminium Tubes Eye Creams · Spot Treatments · Concentrated Gels · Pharmaceutical-Adjacent | |
| Best for | Eye creams, spot treatments, concentrated gels, retinol creams, targeted treatments and any format where tube dispensing and clinical credibility are priorities. |
| Key formats | Aluminium tubes in a range of sizes and nozzle configurations. Crimped end finish. |
| Dispensing & closure | Crimped closure provides a hermetic seal. Nozzle options (flat, round, offset) matched to formula viscosity and target application. Lacquer lining available for formula compatibility. |
| Packaging note | Aluminium provides excellent barrier against light, oxygen and moisture. High product evacuation — minimal waste. Strong clinical and scientific positioning — tube format signals precision treatment. Infinitely recyclable. Lacquer lining supports formula compatibility across a broad range of actives. |
Use the table below to shortlist the right format family for your product type. Request samples or a quote for specific containers — our team can advise on size, neck finish and closure combinations.
| Format | Best For | Material | Barrier | Recyclability |
| PET Bottles | Cleansers, toners, body care, hair care | PET | Good (UV in amber) | Widely recyclable |
| HDPE Bottles | Body wash, shampoo, thick formulas | HDPE | High (opaque) | Widely recyclable |
| PETG Bottles | Premium skincare, serums | PETG | Good | Check local stream |
| Aluminium Bottles | Premium body care, wellness | Aluminium | Excellent | Widely & Infinitely recyclable |
| PET/PP Jars | Creams, masks, body butter | PET / PP | Good | Widely recyclable |
| SAN Jars | Prestige face creams | SAN | Good | Check local stream |
| Aluminium Tins | Balms, waxes, solid formats | Aluminium | Excellent | Widely & Infinitely recyclable |
| Airless (PP/SAN) | Active serums, vitamin C, retinol | PP / SAN | Excellent (no air ingress) | PP recyclable; SAN check |
| Glass Droppers (GL18) | Serums, oils, CBD extracts | Glass | Excellent (amber glass) | Widely recyclable |
| Aluminium Tubes | Eye cream, spot treatments, gels | Aluminium | Excellent | Widely & Infinitely recyclable |
Our Personal Care & Beauty Packaging overview page covers format selection by product type and texture, active-ingredient protection requirements, channel considerations for e-commerce and retail, sustainability options and supply chain structure — all in one place.
Or talk to our team directly:
Airless packaging is often chosen when formulas are sensitive to air exposure and consistent dosing matters; droppers are common when controlled application and a premium serum ritual are priorities. The most reliable choice depends on formula viscosity, compatibility, and how the product is used in routine.
“Recyclable” describes the end-of-life pathway; “PCR” (post-consumer recycled) describes recycled content used to make the pack. Many packs can be recyclable without PCR, and PCR packs are still recyclable—performance and local recycling realities should guide the final choice.
Mono-material packaging aims to keep key components in a single material family (e.g., all PE or aluminium) to simplify recycling. In dispensing systems, “mono-material” can be component-specific; it’s most meaningful when it genuinely improves sorting and recyclability in the target markets.
MOQs vary by format and component complexity – stock-held bottles and jars usually support lower minimums than highly customised components. For brands, a stockholding and scheduled order service can help manage MOQ exposure while maintaining continuity.
Lead times depend on whether formats are stock-held, made-to-order, or customised. For fast launches, standard formats with UK stockholding and scheduled call-offs can reduce timeline risk versus fully bespoke tooling routes.
Leakage prevention usually comes down to seal integrity, torque control, liner choice, dispensing selection, and pack testing aligned to transit conditions. Tamper-evident options can add trust cues while also helping identify issues in fulfilment.
Refillable can be viable where consumer behaviour supports it and the system remains practical (cleaning, refilling, durability). The best refill systems usually pair a robust “forever” component with a lighter refill format that keeps claims credible and operations manageable.
Aluminium packaging can fit ranges aiming for premium positioning and strong recyclability narratives, when product compatibility and lining requirements are appropriate. It’s often considered for certain hair care, body care, and wellness formats where brand cues and durability matter.
Line-fit reliability: standardised finishes, consistent components, dependable seals, and documentation for QA. Packaging that runs smoothly reduces downtime, rework, and variability across multiple SKUs.
Stockholding with scheduled call-offs supports demand swings and reduces the risk of a single late shipment halting production. JIT packaging works best when forecasting signals are shared early and packaging is aligned to realistic campaign spikes.
A short packaging review that captures formula needs, channel requirements, and constraints (MOQ, lead times, sustainability goals) typically saves time versus jumping straight into component selection. Early alignment prevents late-stage changes that delay launch.
Horizon House
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