When securing closures on bottles and jars, applying the correct torque settings is vital. Torque refers to the rotational force used to fasten closures like caps, pumps, or sprayers onto containers. Getting these torque settings right is essential, as it prevents issues such as leakage, contamination, and poor user experience. Here’s how to ensure your closures are applied correctly.
Why Correct Torque Settings Matter
Proper torque settings maintain product integrity and ensure a secure seal, which is crucial for product longevity and customer satisfaction. If the torque is too low, the closure might leak or detach. If it’s too high, it may damage the closure or container.
How to Ensure Correct Torque Settings
- Use Calibrated Equipment: Ensure that all capping machines and torque tools are calibrated correctly to deliver consistent results.
- Regular Testing: Conduct routine torque tests to confirm closures are correctly sealed. Regular testing can help catch issues early, preventing product defects and recalls.
- Team Training: Ensure production staff understand the importance of correct torque settings and can adjust equipment as needed.
Cheat Sheet: Recommended Torque Settings for Common Closure Types
Here’s a quick reference for recommended torque settings based on standard closure types. These settings may vary depending on the specific closure style, lining and container material, so always consult your supplier or machine setting guidelines as well:
| Recommended Application Torque Values | ||
| Rigid Caps on Plastic Containers | Rigid Caps on Glass Containers | |
| Size | Torque | Torque |
| (mm) | (Inch/Lbs) | (Inch/Lbs) |
| 18 | 7 – 10 | 8 – 12 |
| 20 | 8 – 12 | 10 – 14 |
| 22 | 8 – 12 | 10 – 16 |
| 24 | 9 – 15 | 12 – 16 |
| 28 | 10 – 18 | 14 – 18 |
| 30 | 12 – 20 | 16 – 24 |
| 33 | 12 – 21 | 18 – 27 |
| 38 | 15 – 25 | 20 – 30 |
| 43 | 17 – 27 | 22 – 36 |
| 48 | 19 – 30 | 24 – 36 |
| 53 | 21 – 36 | 25 – 40 |
| 58 | 23 – 40 | 28 – 45 |
| 63 | 25 – 43 | 30 – 45 |
| 66 | 26 – 45 | 30 – 45 |
| 70 | 28 – 50 | 35 – 50 |
| 89 | 36 – 60 | 45 – 60 |
| 120 | 48 – 70 | 60 – 70 |
These general settings offer a starting point, but specific product needs and packaging material variations may necessitate adjustments. Consistently applying the correct torque not only ensures product quality but also enhances customer experience by preventing issues like leaks or difficult-to-remove closures.