
Packaging Outlook 2027
Packaging Outlook 2027 Packaging regulation is now a live cost in every sourcing decision. UK EPR fees track recylability, the rules on recycled content for
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Berlin Packaging expands its presence in EMEA with the acquisition of BlueSky.
Treatment pumps, lotion pumps, trigger sprays and atomisers are supplied with dip tubes in standard lengths, but bottle heights vary – particularly with bespoke or less common formats.
Berlin Packaging | BlueSky trims dip tubes to the exact length your bottle needs, and fits cap liners to your chosen closure, so your finished pack draws product properly and seals correctly from the first run.
This is especially relevant when moving to a bespoke or custom-moulded bottle height, switching bottle suppliers or formats, or working with higher-value formulations where residual waste matters.
Custom Moulding & Tooling and dip tube trimming often go hand in hand – if you’re developing a bespoke bottle shape, it’s worth raising your pump or sprayer choice at the same time so the dip tube length is right from the first sample.
Treatment pumps, lotion pumps, trigger sprays and atomiser sprayers are stocked with dip tubes in various common lengths — but if none suit your chosen bottle, we trim them to match, saving you the cost and lead time of a non-standard part.
Applies to: Treatment pumps, lotion pumps, trigger sprays, atomiser sprayers
Liner types: 6 semi-automatic machines
MOQ: 1,000 units
Lead time: 5 days, subject to quantity
Cutting, insertion and fixing of liners - EPE, Induction Heat Seal (IHS) and Pressure Sensitive (PS) - into any size cap of your choice, so your closure matches your product and filling process
Applies to: Any size cap
Liner types: EPE (Expanded Polyethylene), IHS (Induction Heat Seal), PS (Pressure Sensitive)
MOQ: 1,000 units
Lead time: 5 days, subject to quantity
The right liner affects how a pack seals and performs in transit and on shelf - talk to us about your product and filling process and we'll recommend the right fit.
A pump that doesn’t dispense properly, or a cap that fails to seal and protect the contents, can mean delays to your product development timeline.
Dip tube cutting and cap wadding are quick checks worth building into your development process. Where required, Berlin Packaging | BlueSky provides these as a standard part of matching pumps, sprayers or closures to your bottle or container.
If your bottle is a bespoke or less common height, or you’re pairing a pump/sprayer with a bottle it wasn’t originally stocked against, it’s worth checking. A dip tube that’s the wrong length can restrict flow or leave product undrawn at the base.
Both services run to a minimum order quantity of 1,000 units, with a lead time of around 5 days, subject to quantity.
Yes — if you’re developing a bespoke bottle through our Custom Moulding & Tooling service, it’s worth confirming your pump or sprayer choice at the same time, so the dip tube length is correct from the first sample rather than adjusted later.
Tell us your bottle, pump/sprayer or cap, and volumes, and we’ll confirm fit, MOQ and lead time.

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