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Berlin Packaging expands its presence in EMEA with the acquisition of BlueSky.

Aluminium Bottles

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Why Choose Aluminium Bottles?

Why Choose Aluminium Bottles?

Aluminium has emerged as the packaging material of choice for premium brands seeking both sustainability credentials and luxury positioning.

As the world’s most recycled material, aluminium offers unmatched environmental benefits while delivering the quality aesthetic that modern consumers expect.

Aluminium Bottles: Material Advantages

Infinitely Recyclable

Infinitely Recyclable

Aluminium can be recycled endlessly without quality degradation, making it the ultimate circular economy material. Over 75% of all aluminium ever produced remains in use today.

100% PCR Options Available

100% PCR Options Available

Our aluminium bottles are available with 100% post-consumer recycled content, maintaining premium quality while minimising environmental impact and supporting your sustainability goals.

Superior Barrier Properties

Superior Barrier Properties

Complete protection against light, oxygen, and moisture preserves product integrity, extending shelf life for sensitive formulations including spirits, oils, and natural cosmetics.

Chemical Resistance

Chemical Resistance

Epoxy phenolic inner lacquer protects against corrosion and ensures compatibility with a wide range of products including alcohols, oils, and cosmetic formulations.

Lightweight Yet Durable

Lightweight Yet Durable

Robust construction withstands shipping and handling while remaining lighter than glass, reducing transportation costs and carbon emissions.

Premium Aesthetic Appeal

Premium Aesthetic Appeal

Distinctive brushed finish and substantial feel communicate quality and sophistication, positioning products in premium market segments.

Temperature Resistant

Temperature Resistant

Suitable for products requiring sterilisation or exposure to varying temperatures, aluminium maintains structural integrity throughout its lifecycle.

Cost Effective

Cost Effective

Its light weight, durability, and infinite recyclability offer significant economic advantages and lower long-term expenses over other plastic alternatives.

Available Sizes and Applications

Available Sizes and Applications

30ml – 50ml

Ideal For: Sample sizes, travel products, gift sets, luxury minis, shot bottles, single-serve spirits

Applications: Gin miniatures, vodka shots, premium liqueurs, essential oils, male grooming, travel personal care

100ml – 150ml

Ideal For: Personal care products, craft spirits, specialty beverages, premium cosmetics

Applications: Hand wash, body lotion, shower gel, shampoo, conditioner, artisan spirits, room fragrances

200ml – 250ml

Ideal For: Mid-size beverages, personal care, home care, gourmet foods

Applications: Craft spirits, olive oil, body wash, surface cleaners, fabric refreshers, specialty sauces

500ml – 1L

Ideal For: Full-size spirits, personal care, family-size home care, foods

Applications: 70cl spirits bottles, premium olive oil, bulk shampoo, large-format cleaners, bulk condiments

Product Styles and Designs

Matt Aluminium Bottles

Matt Aluminium Bottles

Sophisticated matt finish creates contemporary aesthetic perfect for premium positioning. Available across all sizes with various neck finishes.

Brushed Glossy Aluminium Bottles

Brushed Glossy Aluminium Bottles

High-shine finish delivers luxury appeal for prestige brands seeking maximum visual impact.

Aluminium Screwcans

Aluminium Screwcans

Cylindrical design with screw neck, compatible with a range of closures for various product types including food and beverage, cosmetics and home care.

Shaker Cans

Shaker Cans

Multi-hole applicators perfect for powder products including dry shampoo, styling powder, spices, and seasonings.

Epoxy Phenolic Inner Lacquer: Essential Protection

Epoxy Phenolic Inner Lacquer: Essential Protection

Every BlueSky aluminium bottle features an epoxy phenolic inner lacquer coating that provides critical performance benefits:

Corrosion Resistance: Protects against oxidation and chemical reactions with contents, ensuring long-term product integrity.

Chemical Compatibility: Resists a variety of chemicals, suitable for aggressive formulations including pharmaceuticals.

Moisture Barrier: Prevents moisture ingress that could compromise product quality or safety.

Heat Resistance: Withstands sterilisation processes and temperature variations without degradation.

Product Purity: Inert coating prevents metallic taste or contamination, preserving authentic product characteristics.

European Manufacturing Excellence

European Manufacturing Excellence

BlueSky’s aluminium bottles are manufactured in Europe to the highest quality standards, providing multiple advantages:

Quality Assurance: European manufacturing ensures consistent quality and rigorous testing protocols

Supply Chain Reliability: Shorter supply chains deliver faster turnaround and reduced risk

Environmental Responsibility: Local production minimises transportation emissions

Responsive Service: Closer partnerships enable rapid problem-solving and customisation

Why Partner with BlueSky?

Why Partner with BlueSky?

Choose BlueSky as your aluminium bottle supplier for:

European Quality: Premium aluminium bottles manufactured in Europe to rigorous quality standards

Comprehensive Range: 30ml to 1L sizes across multiple styles serve diverse applications

Sustainability Expertise: 100% PCR options and circular economy leadership

Complete Solutions: Extensive closure and dispensing accessories complement bottle range

Customisation Capabilities: Printing, decoration, and bespoke development services

Market Knowledge: Decades serving spirits, beverage, personal care, and specialty product brands

Supply Chain Reliability: Manufacturers of aluminium bottles have very extensive lead times, making it difficult for brand owners to work directly with suppliers. At BlueSky, we already have production space planned, month-on-month, year-on-year, allowing brand owners greater flexibility and access to volumes they require. Manufacturers of aluminium bottles have extensive lead times, making it difficult for brand owners.

Get Started with BlueSky Aluminium Bottles

Get Started with BlueSky Aluminium Bottles

Enhance your brand with premium, infinitely recyclable aluminium bottles that combine sustainability with sophisticated presentation.

Contact Us Today:

Email: [email protected]
Phone: +44 (0)1472 240940

Frequently Asked Questions

Are aluminium bottles truly sustainable?

Yes — aluminium is the world’s most recycled material, infinitely recyclable without any quality loss. Over 75% of all aluminium ever produced remains in use today, recycling saves 95% of the energy needed for primary production, and Europe achieves over 76% aluminium packaging recycling rates. We also offer 100% post-consumer recycled (PCR) content options.

What's the inner lacquer and why is it important?

Every bottle features an epoxy phenolic inner lacquer that prevents direct contact between the aluminium and the product. It provides corrosion resistance, chemical compatibility, moisture barrier properties, and heat resistance — preserving product purity and preventing any metallic taste or contamination. We have been transitioning to BPA-free lacquers for over three years in line with regulatory changes.

Can aluminium bottles be used for alcoholic beverages?

Yes. Our bottles are food-grade and trusted by craft distillers and artisan beverage producers. We offer formats specifically suited to spirits, including 70cl bottles, 5–6cl shot bottles with tamper-evident closures, and ROPP neck options for pilfer-proof security.

What sizes are available for craft spirits?

We offer sizes from 30ml through to 1L, covering miniatures and shot bottles (30ml–50ml), mid-range formats, and full-size 70cl spirit bottles. ROPP and tamper-evident closure options are available for beverage applications.

Are custom colours available?

Yes. Customisation options include custom cap colours, full-colour digital printing, embossing and debossing, brushed matt or clear coat finishes, and bespoke bottle shapes for brands requiring a fully tailored solution.

What closure options work with aluminium bottles?

We offer a wide range: screw caps, lotion pumps, atomiser sprayers, trigger sprayers, disc tops, ROPP closures, and multi-hole applicators for powder products. Metal collar options are available for luxury positioning.

How does aluminium compare to glass in weight?

Aluminium is significantly lighter than glass, reducing transportation costs and carbon emissions throughout the supply chain. It also eliminates the breakage risk associated with glass during shipping and handling.

Are aluminium bottles food-grade?

Yes. Our bottles meet stringent food-grade standards and are suitable for direct contact with beverages, spirits, oils, sauces, and other food products. They comply with food contact regulations and are trusted by gourmet food and beverage brands across Europe.

Versatile Applications

Premium spirits demand premium packaging. Aluminium bottles have become the container of choice for craft distillers, artisan producers, and independent beverage brands seeking distinctive packaging that reflects product quality.

Aluminium is perfect for preserving the distinct flavours and quality of your alcoholic and non-alcoholic beverages. We offer sizes to suit every need, from 3cl to 1L.

Spirit bottles are being reimagined with options such as the 70cl spirit bottles, 5-6cl shot bottles wuth tamper-evident closures, and 5cl shot bottles featuring a screw neck and ROPP neck cap.

Luxury personal care products deserve packaging that matches their quality. Aluminium bottles with lotion pumps, atomiser sprayers, or disc tops create sophisticated solutions for shampoo, conditioner, body wash, hand wash, body lotion, bath oils, and premium cosmetics.

Aluminium bottles with a brushed finish communicate natural elegance while protecting formulations from light degradation.

With us, you ensure your products are packaged in a way that complements their quality and functionality.

Enhance household products with sustainable aluminium packaging. Ideal for room fragrances, surface cleaners, fabric refreshers, laundry products, and cleaning concentrates.

Aluminium bottles are compatible with atomiser sprayers, trigger sprayers, and screw caps for versatile dispensing options.

Premium food products including olive oil, specialty oils, vinegars, sauces, and gourmet condiments benefit from aluminium’s superior barrier properties and luxury presentation.

Light and oxygen protection preserve authentic flavors while elegant appearance positions products in premium retail segments.

Modern masculine aesthetics demand contemporary packaging. Aluminium bottles perfectly suit aftershave balms, beard oils, hair products, and grooming preparations with their industrial-yet-refined appearance appealing to discerning male consumers.

Shaker cans and powder bottles with multi-hole applicators provide controlled dispensing for dry shampoo, styling powder, body powder, spices, seasonings, and other dry formulations requiring even distribution and optimal preservation.

Request Sample Pack

Please note: Free shipping is available to mainland UK addresses only. We review all requests and will reach out to you if we need any additional information before organising the shipment. Thank you for your interest!

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Reminder, if ordering a sample of a bottle, don't forget to order samples of the closures you need and vice versa.

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